AUTOSWITCH MODEL AS6B & AS6B2:: $27.95/EA
 
 
 
What's in the bag?

Cable Ties, Adhesive Mounting Tape, and Wire Taps

Technical Information

  • Housing Dimensions: 1.42" square, 0.315" thick
  • Weight packaged:  0.244 Lb
  • Wire type: #20 & #22 600V rated.
  • RELAY CURRENT INFO:
    Max current draw for Autoswitch trigger wire (violet) is 200mA @12Volts With 150mA preffered maximum.
    Power Consumption, OFF state: 15mA
  • Weight installed with wires:  0.202 Lb
  • Wire lengths: Power feed, 24" Sense wire orange-yellow 72"
  • Package includes: 3 8" tie wraps, 6 4" tie wraps, 2 wire clips, adhesive tape, moldable paste,  instructions.



How It Works


The Autoswitch works by looking for a 0.8 to 10.8 seconds pulse from your turn signal cancel button wire. On all modern R and K series BMW motorcycles the turn signals are canceled by tapping the cancel button. This button sends a digital pulse plus varies the voltage to tell the chassis computer to turn off the turn signal.

AS6B model: To activate the driving light relay ON or OFF you push and hold the turn signal cancel button for 0.8 to 10.8 seconds. During the time you should release the button for the relay to click over, the LED flashes red-green quickly. Actually just by remembering to hold the cancel button for an extended period such as 1 to 10 seconds to let go is all you need. The LED glows red when lights are off and green with lights ON. The LED is not really necessary unless you prefer the reminder.

AS6B2 model: To activate the driving light relay ON or OFF you push twice quickly on the TSC, the LED flashes red-green quickly inside the time of the 2 pulses. Actually just by remembering to tap twice quickly (quick sequence). The LED glows red when lights are off and green with lights ON. The LED is not really necessary unless you prefer the reminder.

Of course if your turn signal was ON when you want to activate the relay, you will also turn off the turn signal.

For normally canceling the turn signal just do the usual short interval push and release. Most riders including this writer hold that for half a second at the most.

All Autoswitches return to the OFF state once powered down. So when you start up the bike again you must turn on the driving lights again using the same simple sequence.

Wiring

Installing the Autoswitch will not alter your existing wiring and can never cause a malfunction to your existing circuits. The Autoswitch simply taps any 12 volt wire after the ignition switch for power and turn-signal-cancel button control wire Add connections to ground and the coil of the auxiliary light relay and you have installed the Autoswitch!

We have done and photographed a 2005 R1200GS and a 2006 K1200GT. These should represent all the R and K series for chassis computer location, connection points for the sensor wire and the blue-white wire color to confirm. We will welcome and can make incentive arrangements to add your other R and K bike installs to our database and web page. We also need help on the latest CAN-BUS F series bikes.

An excellent source of power for the Autoswitch circuit will be the charger/accessory jack power panel. With or without the BMW Y-Harness adapter available from dealers.

Connect the Black lead to a chassis ground. You may need to extend the black lead with a piece of scrap wire to reach a suitable frame or battery ground point.

The Violet wire controls your lights. If you are using a Cycle Gadgets lighting kit, attach the Violet wire to the Alternate Control Harness. For other lighting solutions, attach it to the +12V coil terminal on the light kit relay.

There are many options for mounting the LED, depending on the amount of effort you want to put into it. You can drill a hole small enough for just the lens of the LED in the dash and use silicone adhesive to hold it in from behind, fasten with a cable clip at the front of the fuel tank, etc. We have found that it's pretty easy to get the hang of the Autoswitch timing without a visual cue, so you may find it adequate to just coil up the LED under the seat and not use it at all.

For additional information, please view our "Relay Basics for the Novice" page.

Installation



The Autoswitch is easy to install. If you already have auxiliary driving lights installed with a controlling toggle switch and relay, Put the Autoswitch VIOLET and the BLACK wire where your toggle was connected on the relay coil pins. Tap the RED into any ignition-swtiched 'ON' wire for power, YELLOW-ORANGE wire to the turn-signal cancel button wire. Add connections to ground, and neatly tuck the Autoswitch and wires out of the way in any convenient location. And without building a bracket, drilling any holes, or modifying your dash, you’re done!

Click here to download complete detailed instructions as an Adobe pdf file.

Using a Headlight Modulator



This Autoswitch is triggered by the digital voltage from the Turn Signal Cancel button on BMW motorcycles 2005 and newer so there is no interaction at all between the headlight or high beam lights.

Using a Turn Signal Canceler


CAN-BUS BMW bikes series R and K have included the signal cancel feature and anything else should not be used.

Using Multiple Autoswitches on the Same Vehicle


An AS6B and an AS6B2 can be wired to the very same conenction points on the bike. However one AS6 will control one relay and the other AS6B2 is wired to the second relay. Now dual operation can be had. Two quick taps operate the AS6B2 and a single longer button hold activates the AS6B!

LED Indicator Light Information



LED dimensions details:

This LED has a lens on top. The housing is a 5mm diameter, 7mm tall. There is a 1mm long flange at the bottom thats 6mm diameter. The wire underneath needs aproximately 20mm before a full bend can be made. This stiffness is only due to all the layers of protective heat shrink tubing. By modifying this area the bottom of the LED wire secion can be set up much smaller.

LED info:

The LED is a bi-color. Red or Green. It changes color by getting the voltage on the feed wire reversed by the processor. LED flashes fast red to green during button pressing. LED shines steady RED to indicate the AS circuit has power. It changes to steady GREEN if the violet wire is powering the relay (so the aux lights would be ON.) The wire is 6 to 7 feet long. It should never be cut or altered due to the danger of damaging the processor chip. If the wires are shorted when the Autoswitch is powered up, the processor chip will be instantly ruined.

Further tech info about converting the LED to be a bulb, or changing to a different LED entails custom work, info and configurations we do not have available at this time.

Relay Basics for the Novice


A relay is nothing more than a remotely located switch that you activate using a small switch or computer. The reason for a relay is to allow switching on and off high currents. Such currents like 10, 20, and 30 amps would make a toggle switch too big and impossible for a fragile logic circuit. So you control a relay using a small, low cost toggle switch or a computer circuit. You let the relay do the hard work. The relay then has an IN and OUT (usually reversible) high current pins that break the high current line between the battery and the large lights.

The relay has inside an electromagnetic coil, like an electromagnet. This coil usually draws very little current, such as 30, 50 or 100 mA (0.03 0.05 or 0.10 Amp) When the logic circuit or small toggle puts power across this coil it closes the high power contacts inside the relay. You hear a click on and a click off.

Most relays have a small drawing on the housing to tell you which 1 or 2 of the 3 or 4 pins are the coil and which are the actual switched contacts. If you dont know you can run some tests with a 12V battery, trying different combos of 2 until you get a click!

Here is more relay information for the electrical novice. Thanks to http://www.relayhelp.com/ for this image and visit thier site for an incredible array of other relay wiring ideas.

If the relay is in a metal housing, It may have only ONE pin for the coil. The second pin, or ground is the housing which must be mounted direct to chassis or otherwise grounded. If your relay is in a plastic housing it will have 2 pins for the coil, usually reversible. Your toggle switch is breaking the 12v power line between one side of coil and power.

The Autoswitch VIOLET wire feeds a small amount of 12V power to one side of the coil, in the same manner as your small toggle. The Autoswitch has an extra ground wire in case you have a 2 pin coil on the relay.

But you can also just ground that 2nd coil pin and ignore (cut off) the extra ground wire on Autoswitch. Autoswitch gets ground from the other BLACK wire, it uses for its own circuit.

We hope this has helped those who are electrically challenged and we welcome comments and changes to this text.

Troubleshooting an Autoswitch on the Work Bench

It is always recommended you pre-test operation of accessories of any kind before being installed on your vehicle. Especially important when the accessory is electrical, electronic and involves over an hour of detailed labor and vehicle dissasembly. If the product being installed is defective, you just saved a great deal of time and effort, and can go direct to working with the supplier to remedy the problem. If a problem arrises after the product is installed you already know to troubleshoot your wiring not the product itself.

 
With all that said, lets test the autoswitch on the bench or at your shop before you install it. You will need a 12-14 Volt power source and a Volt meter/Ohm meter.
 
1. Unpack the Autoswitch AS-6B or AS-6B2. Apply +12V to the red wire and ground the black wire. You should see the red LED illuminate steady on.
 

2.  For the AS6B: connect the orange/yellow wire to the +12V source. Now remove it from power and watch LED flash fast red-green, then put the wire back to the power and LED should change to steady green.

For the AS6B2, just remove and replace the orange-yellow wire twice quickly from the 12+ side of the battery. In between the 2 removals the LED flashes red-green, after the second removal it goes to steady green.

 
3. The violet wire is now energized and the LED is lighted green. Check for voltage at the end of the violet wire. It would be aproximately 1.5 to 2.0 volts less than your input voltage on the red wire. (reverse voltage protection reduces voltage level)
 
4. Repeat step 2 to de-energize the violet wire, or simple pull the power off the red wire.
 
5. If you dont have a volt meter for this bench test then just apply the violet to your light relay and see if it clicks over. (You are testing the light kit on the bench too, I hope?)
 
6. You have proven your AS6B or AS6B2 is GOOD. So please remember that before you email for support if the lights dont work.

 



Toubleshooting an Autoswitch Installation


1. Check your connections.
2. Check your connections.
3. Check your connections.

Follow the 3 steps above and we are 99.5% certain the problem will be solved. These little circuits over the years of refinement (version 5 now) have become excellent at surviving your misuse, abuse, bad installs, bike drops, reverse voltage, bad relays etc.  

Some tips:

1. If you care about your work and not paying by the hour to do it, dump the red wire clips. Solder all your connections. Since most connections are a T type and hard to wrap, I use a dab of silicon glue or pieces of plastic tube and other ways to insulate well the connection. Be sure the silicon hardens before closing up the bike or powering up! 

2. If your lights blink OFF and then back ON, you have a loose connection either to the relay coil or the high amp wires that the relay is controlling. Dont ignore the ground connections to the lights or relay. 

3. If your lights go off and you have to use the Autoswitch to turn them back on then power to the Autoswitch red or black wire is intermittent. 

4. Get your voltmeter and test for voltages at the inputs and outputs of the Autoswitch. 

5. If the LED is green you MUST have voltage coming from the violet wire. Disconnect your relay coil and test again, maybe the coil is bad or shorted. 

6. The LED turns red upon power up, 97% chance the circuit is working fine. 

7. Dont forget to call or email back after you did steps 1, 2 and 3  to find the problem you blamed on Autoswitch on your first call or email.  Thanks!

 
 
 
   
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